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FZR1000 vs FJ1200 rims

Started by ezunix, August 26, 2015, 01:56:14 PM

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ZOA NOM

Quote from: markmartin on August 27, 2015, 02:42:49 PM
Quote from: ZOA NOM on August 27, 2015, 08:40:48 AM
Just get the plentiful '90+ FZR wheel and drill your forks out to 17mm. You'll need the speedo gear and axle as well.

Does the FJ cable fit the speedo gear and the OEM FJ speedometer can be retained?


Yep
Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca

ZOA NOM

Quote from: ezunix on August 27, 2015, 02:02:46 PM
So I just called a buddy of mine who told me he can drill 17mm wholes in my forks.
But does that mean I can use any other rims from any modern bike as long as the break disks are of the same size as on '89 FZR or JF1200 ?

I think so, as long as the speedo gear fits.
Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca

ezunix

Quote from: Country Joe on August 27, 2015, 04:37:54 PM
Quote from: ezunix on August 27, 2015, 02:12:47 PM
BTW, I already bought YAMAHA R6`01 calipers. Will they work with the '89 FZR rim?

They will work after you swap out the 320 mm discs for 298mm FJ 1200 discs. The threads are the same on all the Yamaha speedo drives.

Isn't 282mm standard for FJ1110? Or do you mean you need 320mm disks with FZR1000 87 or 88 front rim?

FJmonkey

Quote from: ezunix on August 27, 2015, 06:11:10 PM
Quote from: Country Joe on August 27, 2015, 04:37:54 PM
Quote from: ezunix on August 27, 2015, 02:12:47 PM
BTW, I already bought YAMAHA R6`01 calipers. Will they work with the '89 FZR rim?

They will work after you swap out the 320 mm discs for 298mm FJ 1200 discs. The threads are the same on all the Yamaha speedo drives.

Isn't 282mm standard for FJ1110? Or do you mean you need 320mm disks with FZR1000 87 or 88 front rim?

Once you put the forks, calipers and rotors on that part of the bike is no longer an FJ1100. The forks determine where the calipers sit, you will need the 282mm rotors.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

ezunix

Quote from: FJmonkey on August 27, 2015, 06:23:29 PM
Quote from: ezunix on August 27, 2015, 06:11:10 PM
Quote from: Country Joe on August 27, 2015, 04:37:54 PM
Quote from: ezunix on August 27, 2015, 02:12:47 PM
BTW, I already bought YAMAHA R6`01 calipers. Will they work with the '89 FZR rim?

They will work after you swap out the 320 mm discs for 298mm FJ 1200 discs. The threads are the same on all the Yamaha speedo drives.

Isn't 282mm standard for FJ1110? Or do you mean you need 320mm disks with FZR1000 87 or 88 front rim?


Once you put the forks, calipers and rotors on that part of the bike is no longer an FJ1100. The forks determine where the calipers sit, you will need the 282mm rotors.

So what you're trying to say is I will need 320mm disks with FZR1000 rim?

ezunix

I reread your answers. I already have 282mm rotors on my FJ1000. No idea why you mentioned 320 mm discs (I never mentioned them).
Guess I can keep and reuse them with either 87-88 or '89 FZR rims.

Firehawk068

Quote from: ezunix on August 27, 2015, 08:16:32 PM
I reread your answers. I already have 282mm rotors on my FJ1000. No idea why you mentioned 320 mm discs (I never mentioned them).
Guess I can keep and reuse them with either 87-88 or '89 FZR rims.

Ezunix,
You have an FJ1100 correct?

To accomplish the front wheel swap, you first have to fit the front fork lower legs from a 1989-up FJ1200. This is the first, and most important step. You cannot use the 1984-1988 forks without having to find or fabricate some sort of front caliper adaptor brackets.

For the front wheel, you either need to source a FZR1000 wheel from 1987-1988 only(17 x 3.5"), or a 1989-up FJ1200 front wheel(17 x 3"). These are a direct bolt-on to the '89-up forks with the 15mm axle.
Use the FJ wheel spacers and speedo drive. Make sure you have the tab-washer that actually turns the speedo drive. Use the wheel bearings that came with the wheel, or buy new FJ  bearings.
(you can use a 1989-up FZR1000 wheel, but you will need to drill the fork legs for the 17mm axle, and use the speedo-drive from the FZR1000. I am not sure if you can drill out the FJ speedo drive? I've never heard of anyone trying it? You would also need to source an FZR1000 axle and spacers. Some years of FZR750 may be similar?)

The brake rotors you have to use are the '89-up FJ1200 brake rotors. They are 298mm diameter. These are the only brake rotors that will directly bolt to the FZR1000 wheel, and be the correct diameter for the caliper placement.
You CANNOT use the earlier 282mm rotors, or the FZR 320mm rotors.

The R-1 mono-block calipers are a direct bolt-on to the '89-up FJ1200 fork legs, in either blue-pot, gold-pot, or silver-pot style. Some R-6, FZ-6, FZ-1, FJR1300 front calipers are the same.
DO NOT use any used brake pads that may come with the calipers. Either buy new OEM Yamaha pads for the R-1, or get some EBC FA252HH front pads.

With all that being said, this is the easiest path to the front wheel swap.
However, anything can be made to fit anything else with the use of custom machined spacers, adaptors, and different axle?
There are some that used custom sourced bearings to adapt the '89-up FZR1000 wheel to the 15mm axle size I think?
I'm not sure what your budget is, or if you have access to custom made parts?
Alan H.
Denver, CO
'90 FJ1200

Country Joe

Quote from: ezunix on August 27, 2015, 08:16:32 PM
I reread your answers. I already have 282mm rotors on my FJ1000. No idea why you mentioned 320 mm discs (I never mentioned them).
Guess I can keep and reuse them with either 87-88 or '89 FZR rims.

Sorry about confusing the discussion, its just something I'm really good at :crazy:

I mentioned the 320mm rotors because that was what came on the FZR 1000 wheel that I bought. Anyway,  Alan has outlined the whole process perfectly. These are the parts you need to make it a bolt on project. I think it's well worth it.

Joe
1993 FJ 1200

ezunix

Quote from: Firehawk068 on August 27, 2015, 08:46:20 PM
DO NOT use any used brake pads that may come with the calipers. Either buy new OEM Yamaha pads for the R-1, or get some EBC FA252HH front pads.

I bought R6 callipers and they came with decent break pads. Why can't I reuse them..?
And thanks a lot for your answer!

FJmonkey

Quote from: ezunix on September 07, 2015, 05:26:29 PM
I bought R6 callipers and they came with decent break pads. Why can't I reuse them..?
And thanks a lot for your answer!

The brake pads may be good and may work well. The critical word here is "may". They are your brakes, they may or may not perform as you expect. For example, they might have been exposed/contaminated by fork oil due to a bad seal. The bottom line is it is your ass (and any passenger you have along) on the bike. He wants you make the safer choice over some cost savings.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

fj johnnie

Quote from: FJmonkey on September 07, 2015, 05:44:45 PM
Quote from: ezunix on September 07, 2015, 05:26:29 PM
I bought R6 callipers and they came with decent break pads. Why can't I reuse them..?
And thanks a lot for your answer!

The brake pads may be good and may work well. The critical word here is "may". They are your brakes, they may or may not perform as you expect. For example, they might have been exposed/contaminated by fork oil due to a bad seal. The bottom line is it is your ass (and any passenger you have along) on the bike. He wants you make the safer choice over some cost savings.
Agreed. Take Mark's advice. As a friend once told me " John, I can't afford to save money".

Pat Conlon

Scrub the old transfer layer off your rotors and start with a fresh set of pads.

The reason: You don't know what pad compound the PO used on the rotors and chances are you do not know what pad compound those used pads are... Some pad compounds are incompatible with each other. When changing pads to a different pad compound it's not as simple as just changing the pads. You have to take into account the layer of old pad compound on your rotors (aka transfer layer) and scrub that off as well.

Who knows what you have?

Start fresh.

zip zip with your cordless drill and you're golden:
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

ribbert

Quote from: ezunix on September 07, 2015, 05:26:29 PM

I bought R6 callipers and they came with decent break pads. Why can't I reuse them..?


Just to add a bit balance to the advice already given here, yes you can but they will likely feel like wooden blocks compared to the EBC HH pads that many of us use.

Sure, the procedure Pat described is best practice, and I recommend it, but don't have the fear of God put in you if you don't.

The face of the pads will be grooved to the profile of the last discs they were matched to and will not have full contact, it will take a few hard applications to match them to your current discs before they become fully effective.

The transfer layer happens, but in my experience, doesn't relate to much on the road, although scouring them is a good habit it's not crucial.

My brakes and tyres work very hard and are the most important thing on the bike and I wouldn't take a chance with either but I've used second hand pads many times. Although not my first choice, I have no problem doing so, nor sending customers bikes out the door with them once satisfactorily road tested and bedded in.

Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"