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FJowners.com > General Category > FJ Project Writeups > FJ11 85 Winter Project
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Author Topic: FJ11 85 Winter Project  (Read 28010 times)
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Alexis Wenzel
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Re: FJ11 85 Winter Project
« Reply #30 on: December 09, 2016, 03:02:34 PM »

Gents, I have a doubt.

I bought this front end from a 2009 R1 to use on my project (will pick it up tomorrow  dance2 ) but it has no calipers.



From the picture I saw this one was using a three piston caliper, black dots...

In another ad I found these calipers (two piston, blue dots):



Would these blue dots calipers fit on the 09 forks?

Thanks!
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XIS
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Re: FJ11 85 Winter Project
« Reply #30 on: December 09, 2016, 03:02:34 PM »

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FJmonkey
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Re: FJ11 85 Winter Project
« Reply #31 on: December 09, 2016, 03:16:07 PM »

The forks look like radial mount and will not fit the Blue dots pictured.
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jscgdunn
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Re: FJ11 85 Winter Project
« Reply #32 on: December 09, 2016, 03:26:11 PM »

Alex,

You will need six pot radial calipers...will show you when you get here.

Jeff
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92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots
FJmonkey
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Re: FJ11 85 Winter Project
« Reply #33 on: December 09, 2016, 03:52:28 PM »

The blue dots pictured will bolt on the '89+ FJ forks.
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The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side
Alexis Wenzel
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Re: FJ11 85 Winter Project
« Reply #34 on: December 30, 2016, 01:33:11 PM »

Hey folks, good morning!

Merry Christmas (delayed) and happy new year (in advance)!! XD

A little bit of progress on the project and a couple of doubts.

Finished the painting on the frame, exhausts pipes, foot pegs and received the brakes (thanks FJmonkey and jscgdunn for your help =D)

I also got the front end and dismantled it to be able to swap the stems and my first doubt appeared: what's the direction to remove the stem from the bottom clamp, "a" or "b"? (those are press fitted, right? Would I be able to remove it with a press, is there any kind of blocking anywhere?)









My next steps will be: 1) paint the engine, already bought the VHT engine enamel metallic black; 2) swap the stems and install the front end; 3) still searching for the rear end. I think I'll do the CBR600 swap since the swing arm is already black and it should be an easy install...right?!; 4) Need to get a top triple clamp for the 2009 R1...mine is pretty damaged...=/; 5) start to put everything back together... =)

Sounds like a good plan, eh?!...hehehehe


Thanks, and happy holidays!!  gamer
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XIS
jscgdunn
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Re: FJ11 85 Winter Project
« Reply #35 on: January 01, 2017, 02:54:19 PM »

Hi Alex,
You have to press out the stems as per your picture on the right.

Happy new year!

Jeff
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92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots
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Re: FJ11 85 Winter Project
« Reply #35 on: January 01, 2017, 02:54:19 PM »

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Alexis Wenzel
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Re: FJ11 85 Winter Project
« Reply #36 on: February 05, 2017, 04:59:00 PM »

Hey brothers! Long time since I last wrote eh?!

The project was on hold a little bit...holidays, vacation, travels...but now we're back, full steam! XD

The new seat and swingarm arrived and I finished polishing the engine caps and painting the engine. Far from a professional service but still looks pretty good I think. Tongue

I'm having second thoughts on that seat though...I don't know if it'll match with the raw look of the bike...

I still need to install the stem on the new triple clamp and now with the new swingarm figure a way to install it also.

So far so good!  good





Before:


After:

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Alexis Wenzel
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Re: FJ11 85 Winter Project
« Reply #37 on: April 07, 2017, 05:19:51 PM »

Finally, some progress!!

Just waiting for the steering stem to assembly the front and...but I couldn't help myself and I had to take a picture to see something...hahahaha






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Alexis Wenzel
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Re: FJ11 85 Winter Project
« Reply #38 on: May 01, 2017, 11:57:40 AM »

Aaaaand it looks like a motorcycle again...sort of...hahahahaha





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XIS
FJmonkey
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Re: FJ11 85 Winter Project
« Reply #39 on: May 01, 2017, 12:23:17 PM »

Looking good.
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The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side
Alexis Wenzel
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Re: FJ11 85 Winter Project
« Reply #40 on: May 04, 2017, 11:09:33 AM »

Thanks FJMonkey. Smiley

I have aa question: do you think I can have problems with this much clearance between the footrest bracket and the swingarm?







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XIS
Pat Conlon
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Re: FJ11 85 Winter Project
« Reply #41 on: May 04, 2017, 12:07:19 PM »

Quote from: Alexis Wenzel on May 04, 2017, 11:09:33 AM
I have aa question: do you think I can have problems with this much clearance between the footrest bracket and the swingarm?

Yes, when you put the nut on, it will scratch and gouge your swing arm.
On my T-Ace swinger I had to space out the side plates with 1/4" spacers and shave down the footpeg nuts with my belt sander.
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Tips for new FJ owners:
1) Don’t have an Owners Handbook? You need one: https://tinyurl.com/z4s6x
2) Replace your oem rubber brake lines. Do it now. They are long over due.
3) Safety wire the petcock elbow on the ‘84-‘87 FJ’s. Do it now. https://tinyurl.com/99zp8ufh
4) ATGATT: Skin grafts suck.
Alexis Wenzel
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Re: FJ11 85 Winter Project
« Reply #42 on: May 04, 2017, 12:18:59 PM »

Oh, useful info: I wont use the passanger footpeg. This will be a solo rider design. Smiley
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XIS
Pat Conlon
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Re: FJ11 85 Winter Project
« Reply #43 on: May 04, 2017, 12:20:54 PM »

That is the easy solution.
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Tips for new FJ owners:
1) Don’t have an Owners Handbook? You need one: https://tinyurl.com/z4s6x
2) Replace your oem rubber brake lines. Do it now. They are long over due.
3) Safety wire the petcock elbow on the ‘84-‘87 FJ’s. Do it now. https://tinyurl.com/99zp8ufh
4) ATGATT: Skin grafts suck.
Pat Conlon
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Posts: 8738



Re: FJ11 85 Winter Project
« Reply #44 on: May 04, 2017, 12:23:19 PM »

Quote from: Alexis Wenzel on May 01, 2017, 11:57:40 AM



It looks like your subframe is tweeked. Time to get the 'come along' out.
Logged

Tips for new FJ owners:
1) Don’t have an Owners Handbook? You need one: https://tinyurl.com/z4s6x
2) Replace your oem rubber brake lines. Do it now. They are long over due.
3) Safety wire the petcock elbow on the ‘84-‘87 FJ’s. Do it now. https://tinyurl.com/99zp8ufh
4) ATGATT: Skin grafts suck.
FJowners.com
Re: FJ11 85 Winter Project
« Reply #44 on: May 04, 2017, 12:23:19 PM »

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