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Bush #21, FJ 1100

Started by balky1, February 13, 2017, 02:45:34 AM

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balky1

Hi!
Does anyone have an idea where to buy or what to do with busted bush #21 on '85 swing arm, part 90386-20131-00? Shipping to Croatia?
I noticed some free play on mine. Probably it would be a good idea to change thrust covers also?


FJ 1100, 1985, sold
FJR 1300, 2009

Pat Conlon

A bit of FJ history:
One of the problems early '84/85 FJ owners had was keeping grease in those nylon bushings, especially in wet climates. Many complaints.
Yamaha listened so starting in 1986 they installed needle roller bearings in the swing arm linkage, a definate improvement. Many dealers installed these in the '84/85 FJ's.

As you can see, Yamaha discontinued the nylon bushings for good reason. They suck.
So I recommend removing *all* those nylon bushings and installing the needle bearings from the '86/87 swing arm.

Cheers!   Pat
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

balky1

Quote from: Pat Conlon on February 19, 2017, 08:42:42 PM
A bit of FJ history:
One of the problems early '84/85 FJ owners had was keeping grease in those nylon bushings, especially in wet climates. Many complaints.
Yamaha listened so starting in 1986 they installed needle roller bearings in the swing arm linkage, a definate improvement. Many dealers installed these in the '84/85 FJ's.

As you can see, Yamaha discontinued the nylon bushings for good reason. They suck.
So I recommend removing *all* those nylon bushings and installing the needle bearings from the '86/87 swing arm.

Cheers!   Pat

Can you give me the part numbers for the bearings? Are those bearings the same for all spots where bushings come? Are they just plug-and-play or are some mods needed?


FJ 1100, 1985, sold
FJR 1300, 2009

racerrad8

Quote from: balky1 on February 20, 2017, 01:35:13 AM
Can you give me the part numbers for the bearings? Are those bearings the same for all spots where bushings come? Are they just plug-and-play or are some mods needed?

84-93 Rear Arm Bushing Bearing

Randy - RPM
Randy - RPM

4everFJ

Quote from: racerrad8 on February 20, 2017, 10:18:16 AM
Quote from: balky1 on February 20, 2017, 01:35:13 AM
Can you give me the part numbers for the bearings? Are those bearings the same for all spots where bushings come? Are they just plug-and-play or are some mods needed?

84-93 Rear Arm Bushing Bearing

Randy - RPM

Those are the swingarm bearings. What he needs are the linkage nylon bushings.

I gave up finding the linkage bushings and fitted the linkage arm from an early 1200 (86-87) that has the needle bearings. The needle bearings doesn't fit the 1100 linkage arm.

I have a document that lists the needle bearings needed (they are common bearings available from bearing suppliers) but not sure how I can upload it?
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

4everFJ

Found out how to attache a file  :dance2:
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

racerrad8

That's what I get for not researching properly.

I believe the bearing will replace the bushing in the part of the linkage?

If not, find a used replacement 86-87 linkage with bearings and it will bolt in place of the original location.

Randy - RPM
Randy - RPM

balky1

Quote from: 4everFJ on February 20, 2017, 12:32:15 PM
Found out how to attache a file  :dance2:


Let me see if I understood that document of yours correctly: first picture is my linkage with the bushings I need under 1a. You say that a bearing from FJ1200 ( 93315-32057-00) fits right in instead of the bushings?
Additionally, every bearing has 2 oil seals then these dust caps come on?
Collar stays the same?


FJ 1100, 1985, sold
FJR 1300, 2009

balky1

Quote from: racerrad8 on February 20, 2017, 12:36:52 PM
That's what I get for not researching properly.

I believe the bearing will replace the bushing in the part of the linkage?

If not, find a used replacement 86-87 linkage with bearings and it will bolt in place of the original location.

Randy - RPM

Thanks! I'm waiting for 4everFJ's answer to this, but it seems to me (according to this schematics of his) the bearings fit instead of the bushings.


FJ 1100, 1985, sold
FJR 1300, 2009

4everFJ

No, the bearings doesn't fit the 1100 linkage arm. You will need a 86-87 linkage arm.

I bought one (pretty easy to find on Ebay) and fitted new bearings. All bearings needed are in the document with their common names.

That is the only way to convert an 1100 to needle roller bearings in the suspension linkage.
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

balky1

OK, thanks!

One more thing now comes to my mind. Is it possible to put the whole FJ 1200 '86/'87 swing arm on FJ 1100 (i.e. is it the same width and length as 1100's)?


FJ 1100, 1985, sold
FJR 1300, 2009

ct7088

The swing arm for the 85 and the 86 is the same part number. The relay arm and arm 1 are different part numbers and the roller bearings will not fit the 85 parts.

Chris
Chris

jscgdunn

It may be more worthwhile to swap to the 3CV swing arm....
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots

balky1

Again with this. Does anyone know, or has a one to measure, the dimensions of the bushing #21 (metric please). I found out there are some factories that are making them out of more quality materials than the OEMs were (dirt/water resistant even).


FJ 1100, 1985, sold
FJR 1300, 2009

balky1

Quote from: 4everFJ on February 20, 2017, 12:32:15 PM
Found out how to attache a file  :dance2:


I keep perpetuating this subject, but I need to add a remark for a future reference if someone should use this thread. In the file "Suspension linkage", page 2, oil seals marked with #3 are 18x24x4 if we talk about FJ 1100, bush type linkage. I just removed my old OEM seal and that's what it says. I was wandering why the new one (18x25x4) is going in so hard.  :Facepalm:


FJ 1100, 1985, sold
FJR 1300, 2009